HRSG - Heat Recovery Steam Generator
A common application for an HRSG is in a combined-cycle power station, where hot exhaust from a gas turbine is fed to an HRSG to generate steam which in turn drives a steam turbine. This combination produces electricity more efficiently than either the gas turbine or steam turbine alone. Another application for an HRSG is in diesel engine combined cycle power plants, where hot exhaust from a diesel engine, as primary source of energy, is fed to an HRSG to generate steam which in turn drives a steam turbine. The HRSG is also an important component in cogeneration plants. Cogeneration plants typically have a higher overall efficiency in comparison to a combined cycle plant. This is due to the loss of energy associated with the steam turbine
Modular HRSGs
HRSGs consist of three major components: the Evaporator, Superheater, and Economizer. The different components are put together to meet the operating requirements of the unit. See Modular HRSG GA.Modular HRSGs can be categorized by a number of ways such as direction of exhaust gases flow or number of pressure levels. Based on the flow of exhaust gases, HRSGs are categorized into vertical and horizontal types. In horizontal type HRSGs, exhaust gas flows horizontally over vertical tubes whereas in vertical type HRSGs, exhaust gas flow vertically over horizontal tubes. Based on pressure levels, HRSGs can be categorized into single pressure and multi pressure. Single pressure HRSGs have only one steam drum and steam is generated at single pressure level whereas multi pressure HRSGs employ two (double pressure) or three (triple pressure) steam drums. As such triple pressure HRSGs consist of three sections: an LP (low pressure) section, a reheat/IP (intermediate pressure) section, and an HP (high pressure) section. Each section has a steam drum and an evaporator section where water is converted to steam. This steam then passes through superheaters to raise the temperature and pressure past the saturation point
Applications
- Heat recovery can be used extensively in energy projects.
- In the energy-rich Persian Gulf region, the steam from the HRSG is used for desalination plants.
- Universities are ideal candidates for HRSG applications. They can use a gas turbine to produce high reliability electricity for campus use. The HRSG can recover the heat from the gas turbine to produce steam/hot water for district heating or cooling.
- Large ocean vessels (eg. Emma Maersk) make use of heat recovery
Manufacturers
- 3DCAD (I) PVT LTD
- Aalborg Engineering A/S
- Doosan Heavy Industries & Construction
- DKME
- Innovative Steam Technologies
- NEM
- Nooter/Eriksen
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